Concrete Exposure and Cover to Eurocodes and BS 8500
Tables for exposure class, bond cover and duability cover for different concrete grades are given below.
Bond Cover
Reinforcement Type and Arrangement | Minimum cover for bond \( c_{min,b}\) |
---|---|
Individual Bars | Diamater of the bar |
Bundled Bars | Equivilant diameter of thebars |
Post-tensioned Circular Ducts | Smaller of diameter of duct or 80mm |
Post-tensioned Rectangular Ducts | Minimum of smallest duct dimension, half the largest duct dimension or 80mm |
Pre-tensioned strand or wire | 1.5 times strand or wire diameter |
Pre-tensioned indented wire | 2.5 times wire diameter |
Exposure Classes
Class designation | Class description | Informative examples applicable in the United Kingdom |
---|---|---|
No risk of corrosion or attack (X0 class) | ||
X0 | For concrete without reinforcement or embedded metal: all exposures except where there is freeze-thaw, abrasion or chemical attack. For concrete with reinforcement or embedded metal: very dry | Unreinforced concrete surfaces inside structures. Unreinforced concrete completely buried in soil classed as AC-1 and with a hydraulic gradient not greater than 5. Unreinforced concrete permanently submerged in non-aggressive water. Unreinforced concrete surfaces in cyclic wet and dry conditions not subject to abrasion, freezing or chemical attack. Reinforced concrete surfaces exposed to very dry conditions. |
Corrosion induced by carbonation (XC classes) | ||
(where concrete containing reinforcement or other embedded metal is exposed to air and moisture) | ||
XC1 | Dry or permanently wet | Reinforced and prestressed concrete surfaces inside enclosed structures except voided superstructures and areas of structures with high humidity. Reinforced and prestressed concrete surfaces permanently submerged in non-aggressive water. |
XC2 | Wet, rarely dry | Reinforced and prestressed concrete surfaces permanently in contact with soil not containing chlorides. |
XC3 and XC4 (XC3/4) | Moderate humidity or cyclic wet and dry | External reinforced and prestressed concrete surfaces sheltered from, or exposed to, direct rain. Reinforced and prestressed concrete surfaces subject to high humidity (e.g. poorly ventilated bathrooms, kitchens). Reinforced and prestressed concrete surfaces exposed to alternate wetting and drying. Interior concrete surfaces of pedestrian subways not subject to de-icing salts, voided superstructures or cellular abutments. Reinforced or prestressed concrete surfaces protected by waterproofing. |
Corrosion induced by chlorides other than from sea water (XD classes) | ||
(where concrete containing reinforcement or other embedded metal is subject to contact with water containing chlorides, including de-icing salts, from sources other than from seawater) | ||
XD1 | Moderate humidity | Concrete surfaces exposed to airborne chlorides Reinforced and prestressed concrete wall and structure supports more than 10 m horizontally from a carriageway. Bridge deck soffits more than 5 m vertically above the carriageway. Parts of structures exposed to occasional or slight chloride conditions. |
XD2 | Wet, rarely dry | Reinforced and prestressed concrete surfaces totally immersed in water containing chlorides. Buried highway structures more than 1 m below adjacent carriageway. |
XD3 | Cyclic wet and dry | Reinforced and prestressed concrete walls and structure supports within 10 m of a carriageway. Bridge parapet edge beams. Buried highway structures less than 1 m below carriageway level. Reinforced pavements and car park slabs. |
Corrosion induced by chlorides from sea water (XS classes) | ||
(where concrete containing reinforcement or other embedded metal is subject to contact with sea water or airborne salt originating from sea water) | ||
XS1 | Exposed to airborne salt but not in direct contact with sea water | External reinforced and prestressed concrete surfaces in coastal areas. |
XS2 | Permanently submerged | Reinforced and prestressed concrete surfaces completely submerged or remaining saturated, e.g. concrete below mid-tide level. |
XS3 | Tidal, splash and spray zones | Reinforced and prestressed concrete surfaces in the upper tidal zones and the splash and spray zones, including exposed soffits above sea water. |
Freeze-thaw attack (XF classes) | ||
(where concrete is exposed to significant attack from freeze-thaw cycles whilst wet) | ||
XF1 | Moderate water saturation without de-icing agent | Vertical concrete surfaces such as façades and columns exposed to rain and freezing. Non-vertical concrete surfaces not highly saturated, but exposed to freezing and to rain or water. |
XF2 | Moderate water saturation with de-icing agent | Concrete surfaces such as parts of bridges, which would otherwise be classified as XF1, but which are exposed to de-icing salts either directly or as spray or run-off. |
XF3 | High water saturation without de-icing agent | Horizontal or near horizontal concrete surfaces, which are exposed to freezing whilst wet. Concrete surfaces subjected to frequent splashing with water and exposed to freezing. |
XF4 | High water saturation with de-icing agent or sea water | Horizontal concrete surfaces, such as roads and pavements, exposed to freezing and to de-icing salts either directly or as spray or run-off. Concrete surfaces subjected to frequent splashing with water containing de-icing agents and exposed to freezing. |
Chemical attack (XA classes) | ||
(where concrete is exposed to chemical attack). Chemical attack by aggressive ground (ACEC classes) | ||
XA1 | Slightly aggressive chemical environment | Concrete exposed to natural soil and ground water according to BS EN 206. These European exposure classes are not used in the UK where Table A.2 shall be used to determine the ACEC-class. See BRE Special Digest 1 [1] for guidance on site investigation. |
XA2 | Moderately aggressive chemical environment | |
XA3 | Highly aggressive chemical environment | |
Chemical attack from seawater (XAS class) | ||
Chemical attack from seawater (XAS class) | ||
XAS | Exposed to sea water | Concrete surfaces in contact with sea water |
Durability Cover
Table A4 of BS 8500-1:2015 + A1:2016 - 50 year service life
Compressive strength class C), maximum w/c ratio and minimum cement or combination content for normal-weight concrete D) with 20 mm maximum aggregate size E) | Cement/combination types | ||||||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
Nominal cover B) mm | 15+Δc | 20+Δc | 25+Δc | 30+Δc | 35+Δc | 40+Δc | 45+Δc | 50+Δc | 55+Δc | 60+Δc | 65+Δc | 70+Δc | 75+Δc | 80+Δc | |
Corrosion induced by carbonation (XC exposure classes) | |||||||||||||||
XC1 | C20/25 0.70 240 | C20/25 0.70 240 | C20/25 0.70 240 | C20/25 0.70 240 | C20/25 0.70 240 | C20/25 0.70 240 | C20/25 0.70 240 | C20/25 0.70 240 | C20/25 0.70 240 | C20/25 0.70 240 | C20/25 0.70 240 | C20/25 0.70 240 | C20/25 0.70 240 | C20/25 0.70 240 | All |
XC2 | - | - | C25/30 0.65 260 | C25/30 0.65 260 | C25/30 0.65 260 | C25/30 0.65 260 | C25/30 0.65 260 | C25/30 0.65 260 | C25/30 0.65 260 | C25/30 0.65 260 | C25/30 0.65 260 | C25/30 0.65 260 | C25/30 0.65 260 | C25/30 0.65 260 | All |
XC3/4 | - | C40/50 0.45 340 | C32/40 0.55 300 | C28/35 0.60 280 | C25/30 0.65 260 | C25/30 0.65 260 | C25/30 0.65 260 | C25/30 0.65 260 | C25/30 0.65 260 | C25/30 0.65 260 | C25/30 0.65 260 | C25/30 0.65 260 | C25/30 0.65 260 | C25/30 0.65 260 | All except IVB-V |
XC3/4 | - | - | C40/50 0.45 340 | C32/40 0.55 300 | C28/35 0.60 280 | C25/30 0.65 260 | C25/30 0.65 260 | C25/30 0.65 260 | C25/30 0.65 260 | C25/30 0.65 260 | C25/30 0.65 260 | C25/30 0.65 260 | C25/30 0.65 260 | C25/30 0.65 260 | IVB-V |
Corrosion induced by chlorides other than sea water (XD exposure classes) adequate for any associated carbonation induced corrosion (XC) | |||||||||||||||
XD1 | - | - | C40/50 0.45 360 | C32/40 0.55 320 | C28/35 0.60 300 | C28/35 0.60 300 | C28/35 0.60 300 | C28/35 0.60 300 | C28/35 0.60 300 | C28/35 0.60 300 | C28/35 0.60 300 | C28/35 0.60 300 | C28/35 0.60 300 | C28/35 0.60 300 | All |
XD2 | - | - | - | C40/50F) 0.40 380 | C32/40F) 0.50 340 | C28/35 0.55 320 | C28/35 0.55 321 | C28/35 0.55 322 | C28/35 0.55 323 | C28/35 0.55 324 | C28/35 0.55 325 | C28/35 0.55 326 | C28/35 0.55 327 | C28/35 0.55 328 | CEM I, IIA, IIB-S, CEM I-SR0, CEM I-SR3 |
XD2 | - | - | - | C35/45F) 0.40 380 | C28/35 0.50 340 | C25/30 0.55 320 | C25/30 0.55 320 | C25/30 0.55 320 | C25/30 0.55 320 | C25/30 0.55 320 | C25/30 0.55 320 | C25/30 0.55 320 | C25/30 0.55 320 | C25/30 0.55 320 | IIB-V, IIIA |
XD2 | - | - | - | C32/40F) 0.40 380 | C25/30 0.50 340 | C20/25 0.55 320 | C20/25 0.55 320 | C20/25 0.55 320 | C20/25 0.55 320 | C20/25 0.55 320 | C20/25 0.55 320 | C20/25 0.55 320 | C20/25 0.55 320 | C20/25 0.55 320 | IIIB, IVB-V |
XD3 | - | - | - | - | - | C45/55F) 0.35 G) 380 | C40/50F) 0.40 380 | C35/45F) 0.45 360 | C35/45F) 0.45 360 | C35/45F) 0.45 360 | C35/45F) 0.45 360 | C35/45F) 0.45 360 | C35/45F) 0.45 360 | C35/45F) 0.45 360 | CEM I, IIA, IIB-S, CEM I-SR0, CEM I-SR3 |
XD3 | - | - | - | - | - | C35/45F) 0.40 380 | C32/40F) 0.45 360 | C28/35 0.50 340 | C28/35 0.50 340 | C25/30 0.55 320 | C25/30 0.55 321 | C25/30 0.55 322 | C25/30 0.55 323 | C25/30 0.55 324 | IIB-V, IIIA |
XD3 | - | - | - | - | - | C32/40F) 0.40 380 | C28/35 0.45 360 | C25/30 0.50 340 | C25/30 0.50 341 | C25/30 0.50 342 | C25/30 0.50 343 | C25/30 0.50 344 | C25/30 0.50 345 | C25/30 0.50 346 | IIIB, IVB-V |
Corrosion induced by chlorides from sea water (XS exposure classes) adequate for any associated carbonation induced corrosion (XC) | |||||||||||||||
XS1 | - | - | - | - | - | - | C45/55F) 0.35 G) 380 | C40/50F) 0.40 380 | C35/45F) 0.45 360 | C32/40F) 0.50 340 | C28/35 0.55 320 | C28/35 0.55 321 | C28/35 0.55 322 | C28/35 0.55 323 | CEM I, IIA, IIB-S |
XS1 | - | - | - | C40/50F) 0.35 G) 380 | C32/40F) 0.45 360 | C28/35 0.50 340 | C25/30 0.55 320 | C25/30 0.55 320 | C25/30 0.55 320 | C25/30 0.55 320 | C25/30 0.55 320 | C25/30 0.55 320 | C25/30 0.55 320 | C25/30 0.55 320 | IIB-V, IIIA |
XS1 | - | - | - | C35/45 F) 0.40 380 | C28/35 0.50 340 | C25/30 0.55 320 | C25/30 0.55 320 | C25/30 0.55 320 | C25/30 0.55 320 | C25/30 0.55 320 | C25/30 0.55 320 | C25/30 0.55 320 | C25/30 0.55 320 | C25/30 0.55 320 | IIB-V ≥25% fly ash, IIIA ≥46% ggbs |
XS1 | - | - | - | C32/40 F) 0.40 380 | C25/30H) 0.50 340 | C25/30 0.55 320 | C25/30 0.55 320 | C25/30 0.55 320 | C25/30 0.55 320 | C25/30 0.55 320 | C25/30 0.55 320 | C25/30 0.55 320 | C25/30 0.55 320 | C25/30 0.55 320 | IV-B, IIIB |
XS2 | - | - | - | - | - | - | - | - | - | C45/55F) 0.35 G) 380 | C40/50F) 0.40 380 | C40/50F) 0.40 380 | C35/45F) 0.45 360 | C32/40F) 0.50 340 | CEM I, IIA, IIB-S |
XS2 | - | - | - | - | - | C35/45F) 0.40 380 | C32/40F) 0.45 360 | C28/35 0.50 340 | C25/30 0.55 320 | C25/30 0.55 320 | C25/30 0.55 320 | C25/30 0.55 320 | C25/30 0.55 320 | C25/30 0.55 320 | IIB-V, IIIA |
XS2 | - | - | - | - | C40/50F) 0.35 G) 380 | C32/40F) 0.45 G) 360 | C28/35 0.50 340 | C25/30 0.55 320 | C25/30 0.55 320 | C25/30 0.55 320 | C25/30 0.55 320 | C25/30 0.55 320 | C25/30 0.55 320 | C25/30 0.55 320 | IIB-V ≥25% fly ash, IIIA ≥46% ggbs |
XS2 | - | - | - | - | C35/45F) 0.35 G) 380 | C28/35 0.45 360 | C25/30 0.50 340 | C20/25 0.55 320 | C20/25 0.55 320 | C20/25 0.55 320 | C20/25 0.55 320 | C20/25 0.55 320 | C20/25 0.55 320 | C20/25 0.55 320 | IV-B, IIIB |
XS3 | - | - | - | - | - | - | - | - | - | - | - | - | - | C45/55 0.35 G) 380 | CEM I, IIA, IIB-S |
XS3 | - | - | - | - | - | - | - | C40/50F) 0.35 G) 380 | C35/45 F) 0.40 380 | C32/40F) 0.45 360 | C28/35 0.50 340 | C25/30 0.55 320 | C25/30 0.55 320 | C25/30 0.55 320 | IIB-V, IIIA |
XS3 | - | - | - | - | - | - | C40/50F) 0.35 G) 380 | C32/40F) 0.45 360 | C28/35 0.50 340 | C25/30 0.55 320 | C25/30 0.55 320 | C25/30 0.55 320 | C25/30 0.55 320 | C25/30 0.55 320 | IIB-V ≥25% fly ash, IIIA ≥46% ggbs |
XS3 | - | - | - | - | - | - | C35/45F) 0.35 G) 380 | C28/35 0.45 360 | C25/30 0.50 340 | C20/25 0.55 320 | C20/25 0.55 320 | C20/25 0.55 320 | C20/25 0.55 320 | C20/25 0.55 320 | IV-B, IIIB |
Table A5 of BS 8500-1:2015 + A1:2016 - 100 year service life
Compressive strength class C), maximum w/c ratio and minimum cement or combination content for normal-weight concrete D)with 20 mm maximum aggregate size E) | Cement/combination types | ||||||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
Nominal cover B) mm | 15+Δc | 20+Δc | 25+Δc | 30+Δc | 35+Δc | 40+Δc | 45+Δc | 50+Δc | 55+Δc | 60+Δc | 65+Δc | 70+Δc | 75+Δc | 80+Δc | |
Corrosion induced by carbonation (XC exposure classes) | |||||||||||||||
XC1 | C20/25 0.70 240 | C20/25 0.70 240 | C20/25 0.70 240 | C20/25 0.70 240 | C20/25 0.70 240 | C20/25 0.70 240 | C20/25 0.70 240 | C20/25 0.70 240 | C20/25 0.70 240 | C20/25 0.70 240 | C20/25 0.70 240 | C20/25 0.70 240 | C20/25 0.70 240 | C20/25 0.70 240 | All |
XC2 | - | - | C25/30 0.65 260 | C25/30 0.65 260 | C25/30 0.65 260 | C25/30 0.65 260 | C25/30 0.65 260 | C25/30 0.65 260 | C25/30 0.65 260 | C25/30 0.65 260 | C25/30 0.65 260 | C25/30 0.65 260 | C25/30 0.65 260 | C25/30 0.65 260 | All |
XC3/4 | - | - | - | C40/50 0.45 340 | C35/45 0.50 320 | C32/40 0.55 300 | C28/35 0.60 280 | C25/30 0.65 260 | C25/30 0.65 260 | C25/30 0.65 260 | C25/30 0.65 260 | C25/30 0.65 260 | C25/30 0.65 260 | C25/30 0.65 260 | All except IVB-V |
XC3/4 | - | - | - | - | C40/50 0.45 340 | C35/45 0.50 320 | C32/40 0.55 300 | C28/35 0.60 280 | C25/30 0.65 260 | C25/30 0.65 260 | C25/30 0.65 260 | C25/30 0.65 260 | C25/30 0.65 260 | C25/30 0.65 260 | IVB-V |
Corrosion induced by chlorides other than sea water (XD exposure classes) adequate for any associated carbonation induced corrosion (XC) | |||||||||||||||
XD1 | - | - | - | C45/55 0.40 380 | C40/50 0.45 360 | C35/45 0.50 340 | C32/40 0.55 320 | C28/35 0.60 300 | C28/35 0.60 300 | C28/35 0.60 300 | C28/35 0.60 300 | C28/35 0.60 300 | C28/35 0.60 300 | C28/35 0.60 300 | All |
XD2 | - | - | - | - | - | C35/45 0.45 360 | C32/40 0.50 340 | C28/35 0.55 320 | C28/35 0.55 320 | C28/35 0.55 320 | C28/35 0.55 320 | C28/35 0.55 320 | C28/35 0.55 320 | C28/35 0.55 320 | CEM I, IIA, IIB-S, CEM I-SR0, CEM I-SR3 |
XD2 | - | - | - | - | - | C32/40 0.45 360 | C28/35 0.50 340 | C25/30 0.55 320 | C25/30 0.55 320 | C25/30 0.55 320 | C25/30 0.55 320 | C25/30 0.55 320 | C25/30 0.55 320 | C25/30 0.55 320 | IIB-V, IIIA |
XD2 | - | - | - | - | - | C28/35 0.45 360 | C25/30 0.50 340 | C20/25 0.55 320 | C20/25 0.55 320 | C20/25 0.55 320 | C20/25 0.55 320 | C20/25 0.55 320 | C20/25 0.55 320 | C20/25 0.55 320 | IIIB, IVB-V |
XD3 | - | - | - | - | - | - | - | - | C45/55F) 0.35 G) 380 | C40/50F) 0.40 380 | C40/50F) 0.40 380 | C35/45F) 0.45 360 | C35/45F) 0.45 360 | C35/45F) 0.45 360 | CEM I, IIA, IIB-S, CEM I-SR0, CEM I-SR3 |
XD3 | - | - | - | - | - | - | C40/50F) 0.35G) 380 | C35/45F) 0.40 380 | C32/40F) 0.45 360 | C28/35 0.50 340 | C28/35 0.50 340 | C25/30 0.55 320 | C25/30 0.55 320 | C25/30 0.55 320 | IIB-V, IIIA |
XD3 | - | - | - | - | - | C32/40F) 0.40 380 | C28/35 0.45 360 | C25/30 0.50 340 | C25/30 0.50 340 | C25/30 0.50 340 | C25/30 0.50 340 | C25/30 0.50 340 | C25/30 0.50 340 | IIIB, IVB-V | |
Corrosion induced by chlorides from sea water (XS exposure classes) adequate for any associated carbonation induced corrosion (XC) | |||||||||||||||
XS1 | - | - | - | - | - | - | - | - | - | - | C45/55F) 0.35 G) 380 | C40/50F) 0.40 380 | C35/45F) 0.45 360 | C32/40F) 0.50 340 | CEM I, IIA, IIB-S |
XS1 | - | - | - | - | C40/50F) 0.35 G) 380 | C40/50F) 0.35 G) 380 | C35/45 0.40 380 | C32/40F) 0.45 360 | C28/35 0.50 340 | C25/30 0.55 320 | C25/30 0.55 320 | C25/30 0.55 320 | C25/30 0.55 320 | C25/30 0.55 320 | IIB-V, IIIA |
XS1 | - | - | - | - | - | C35/45 F) 0.40 380 | C32/40 0.45 360 | C28/35 0.50 340 | C25/30 0.55 320 | C25/30 0.55 320 | C25/30 0.55 320 | C25/30 0.55 320 | C25/30 0.55 320 | C25/30 0.55 320 | IIB-V ≥25% fly ash, IIIA ≥46% ggbs |
XS1 | - | - | - | - | - | C32/40 0.45 380 | C28/35 0.45 360 | C25/30 0.50 340 | C25/30 0.55 320 | C25/30 0.55 320 | C25/30 0.55 320 | C25/30 0.55 320 | C25/30 0.55 320 | C25/30 0.55 320 | IV-B, IIIB |
XS2 | - | - | - | - | - | - | - | - | - | - | - | - | - | - | CEM I, IIA, IIB-S |
XS2 | - | - | - | - | - | - | - | C40/50F) 0.35 G) 380 | C35/45F) 0.40 380 | C32/40F) 0.45 360 | C28/35 0.50 340 | C28/35 0.50 340 | C25/30 0.55 320 | C25/30 0.55 320 | IIB-V, IIIA |
XS2 | - | - | - | - | - | - | C40/50F) 0.35 G) 380 | C35/45 0.40 380 | C32/40F) 0.45 G) 360 | C28/35 0.50 340 | C25/30 0.55 320 | C25/30 0.55 320 | C25/30 0.55 320 | C25/30 0.55 320 | IIB-V ≥25% fly ash, IIIA ≥46% ggbs |
XS2 | - | - | - | - | - | - | C35/45F) 0.35 G) 380 | C32/40 0.40 380 | C28/35 0.45 360 | C25/30 0.50 340 | C20/25 0.55 320 | C20/25 0.55 320 | C20/25 0.55 320 | C20/25 0.55 320 | IV-B, IIIB |
XS3 | - | - | - | - | - | - | - | - | - | - | - | - | - | - | CEM I, IIA, IIB-S |
XS3 | - | - | - | - | - | - | - | - | - | C40/50F) 0.35 G) 380 | C40/50F) 0.35 G) 380 | C35/45 F) 0.40 380 | C32/40F) 0.45 360 | C28/35 0.50 340 | IIB-V, IIIA |
XS3 | - | - | - | - | - | - | - | - | - | C40/50F) 0.35 G) 380 | C40/50F) 0.35 G) 380 | C32/40F) 0.45 360 | C25/30 0.55 320 | C25/30 0.55 320 | IIB-V ≥25% fly ash, IIIA ≥46% ggbs |
XS3 | - | - | - | - | - | - | - | - | - | C35/45F) 0.35 G) 380 | C32/40 0.40 380 | C28/35 0.45 360 | C25/30 0.55 320 | C25/30 0.55 320 | IV-B, IIIB |